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Onustec
Machine Structure
The 5-Axis CNC Machining Center has a gantry-type double-drive six-track structure, consisting of a worktable, bed, column, beam, upper and lower sliding boxes, front and rear slides, air pressure control system, automatic lubrication device, automatic cooling filter, aluminum chip collection device, the control system consists of operating desk, industrial operation system,PC, electrical control system, operating software and other components.
Definition of each coordinate axis:
X-axis: The gantry moves left and right vertically and horizontally (stroke 8000mm, 5-axis 7000mm);
Y-axis: High-strength L-shaped slide design, equipped with three-axis linear track + precision screw for forward and backward rotation (stroke 1200mm, 5-axis 600mm);
Z-axis: Square box design, double-axis linear track on the side + precision screw for up and down rotation (stroke 600mm, 5-axis 500mm);
A-axis: Rotation movement at any angle of ±92° around the X-axis;
C axis: Rotation movement at any angle of ±230° around the Z axis;
Worktable Structure
The X-axis is equipped with a double-end stop reference zero positioning baffle, which can be divided into two processing work areas on the left and right, allowing the efficient shuttle operation without interruption while processing, which greatly improves the production efficiency.
Multifunctional 5-Axis Head
It adopts professionally designed precision casting 5-axis head, equipped with 24000RPM high-speed 17.5KW high-torque spindle, and equipped with 400mm diameter saw blade (design 500mm) to realize multi-functional processing of sawing, drilling and milling and tapping, etc.
Efficient Paperless Software Solution
It is equipped stable and advanced German Siemens Industrial System and PC for operation control, and it will provide optional Efficient Paperless Software Solution, which is jointly developed by OYT Software Expert Team and German&Italian Software Expert Team.
The Software can automatically generate the processing program for the Industrial Operation System from 3D Step files, it can also automatically divides the processing divisions and clamp avoidance procedure, it saves much labor cost and improves the efficiency and avoid possible mistakes by 1:1 ratio entity simulation.
Tool Magazine and Tool Detection&Measuring System
The professionally designed umbrella type tool magazine with accurate servo control ensures the stable and efficient tool changing at any position; The machine is equipped with automatic tool detection and measuring system, it can automatically read the tool length through signal feedback system with easy and efficient operation.
Automatic Clamping Avoidance system
It adopts advance and safe auto clamping avoidance system, it will automatically recognize and move the vices to available position while there’s conflicts between tool and vices during operation, it provides safer and higher efficient operation.
Automatic Cooling System
The Spindle is equipped with a professional constant temperature cooling device to ensure that the spindle does not overheat during processing;
The control system and electrical cabinets are also equipped with heat exhaust cooling systems;
The machine is equipped with a tool cooling spray system, the system extends the lifespan of the tool and improves the processing finish.
Automatic Lubrication System
The machine tool guide rails and ball screws adopt a pressurized central oil supply automatic lubrication system, and are equipped with an oil volume regulating valve, which is simple and convenient to operate;
The oil circuits are all installed with copper pipes, which are durable, and the system operation control realizes automatic centralized oil supply and lubrication;
The electric spindle bearings, reducer and screw bearings are all lubricated with high-grade special sealed oil grease, which is stable and durable.
Safety and Protection
It is equipped with a high-sensitivity infrared induction safety protection system, the system will start to work once the machine is under operation; once the anybody enters into this protection area while operation, the machine will stop immediately, the machine will not start until the release button is pressed; besides that, it also has the strengthen transparent production door for safety.
Chip Removal design, lighting and appearance
It is equipped with movable chip collection boxes and lighting lamp inside the moveable machine head for processing area, which can improve the safety and meet the needs of night work; it is also equipped with a three-color warning light to indicate three modes: a. under operation, b. operation completion, c. fault alarm; the appearance of the entire machine is made of high-temperature durable and high end baking painting.
Features
· 5-axis cnc profile machining center
· Designed for economical and efficient machining of aluminium and thin-walled steel profiles
· All operations, such as routing, drilling, tapping, thread milling, notching and sawing, are performed while the
profile bar is stationary to protect the profile surfaces
· Composite angle cutting, drilling and milling can be performed on double-arc special-shaped materials, which
solves the processing problem of special-shaped materials for doors, windows and curtain walls
· 6-side machining. From below with an angle head (optional)
· Equipped with 8 tools+1 big saw blade alongside umbrella tool magazine allows fast machining and short tool
changing time, thus optimizing the machining cycles
· Auto clamp avoidance system avoids spindle collision during side processing, and at the same time meet the
cycle processing of various materials;
· The A-axis can process at any angle of ±92°, and the C-axis can process at any angle of ±230°
· Advanced German 3D map programming software and digital unmanned factory management software
interface are selected to realize paperless automatic programming operation(optional).
· High-precision grinding stable and durable gear rack and pinion,ball screw,linear guide ensures smooth and
accurate machining.
· Creative dual industrial operation system and windows operation system for convenient and more option
operation
· Electronic light curtain protection for operator's safety
· Two separate working zones enable machining in shuttle operation (optional)
· Convenient PC, USB ports and network connection
· Automatic Central Oil Lubrication System
· Protection Door
· Light Curtain Sensor
· 3-Color Warning Lamp
· Handle Wheel Remote Controller
· 5-axis controller
Options
· Shuttle operation for working on two sides
· Angle routing head for machining from below
· Automatic tool sensor and length measurement
· Auto Chips conveyor system
· Barcode scanner
· Label printer
· Tool holders
· Collet chuck
· Saw head
· Tools
Machine Structure
The 5-Axis CNC Machining Center has a gantry-type double-drive six-track structure, consisting of a worktable, bed, column, beam, upper and lower sliding boxes, front and rear slides, air pressure control system, automatic lubrication device, automatic cooling filter, aluminum chip collection device, the control system consists of operating desk, industrial operation system,PC, electrical control system, operating software and other components.
Definition of each coordinate axis:
X-axis: The gantry moves left and right vertically and horizontally (stroke 8000mm, 5-axis 7000mm);
Y-axis: High-strength L-shaped slide design, equipped with three-axis linear track + precision screw for forward and backward rotation (stroke 1200mm, 5-axis 600mm);
Z-axis: Square box design, double-axis linear track on the side + precision screw for up and down rotation (stroke 600mm, 5-axis 500mm);
A-axis: Rotation movement at any angle of ±92° around the X-axis;
C axis: Rotation movement at any angle of ±230° around the Z axis;
Worktable Structure
The X-axis is equipped with a double-end stop reference zero positioning baffle, which can be divided into two processing work areas on the left and right, allowing the efficient shuttle operation without interruption while processing, which greatly improves the production efficiency.
Multifunctional 5-Axis Head
It adopts professionally designed precision casting 5-axis head, equipped with 24000RPM high-speed 17.5KW high-torque spindle, and equipped with 400mm diameter saw blade (design 500mm) to realize multi-functional processing of sawing, drilling and milling and tapping, etc.
Efficient Paperless Software Solution
It is equipped stable and advanced German Siemens Industrial System and PC for operation control, and it will provide optional Efficient Paperless Software Solution, which is jointly developed by OYT Software Expert Team and German&Italian Software Expert Team.
The Software can automatically generate the processing program for the Industrial Operation System from 3D Step files, it can also automatically divides the processing divisions and clamp avoidance procedure, it saves much labor cost and improves the efficiency and avoid possible mistakes by 1:1 ratio entity simulation.
Tool Magazine and Tool Detection&Measuring System
The professionally designed umbrella type tool magazine with accurate servo control ensures the stable and efficient tool changing at any position; The machine is equipped with automatic tool detection and measuring system, it can automatically read the tool length through signal feedback system with easy and efficient operation.
Automatic Clamping Avoidance system
It adopts advance and safe auto clamping avoidance system, it will automatically recognize and move the vices to available position while there’s conflicts between tool and vices during operation, it provides safer and higher efficient operation.
Automatic Cooling System
The Spindle is equipped with a professional constant temperature cooling device to ensure that the spindle does not overheat during processing;
The control system and electrical cabinets are also equipped with heat exhaust cooling systems;
The machine is equipped with a tool cooling spray system, the system extends the lifespan of the tool and improves the processing finish.
Automatic Lubrication System
The machine tool guide rails and ball screws adopt a pressurized central oil supply automatic lubrication system, and are equipped with an oil volume regulating valve, which is simple and convenient to operate;
The oil circuits are all installed with copper pipes, which are durable, and the system operation control realizes automatic centralized oil supply and lubrication;
The electric spindle bearings, reducer and screw bearings are all lubricated with high-grade special sealed oil grease, which is stable and durable.
Safety and Protection
It is equipped with a high-sensitivity infrared induction safety protection system, the system will start to work once the machine is under operation; once the anybody enters into this protection area while operation, the machine will stop immediately, the machine will not start until the release button is pressed; besides that, it also has the strengthen transparent production door for safety.
Chip Removal design, lighting and appearance
It is equipped with movable chip collection boxes and lighting lamp inside the moveable machine head for processing area, which can improve the safety and meet the needs of night work; it is also equipped with a three-color warning light to indicate three modes: a. under operation, b. operation completion, c. fault alarm; the appearance of the entire machine is made of high-temperature durable and high end baking painting.
Features
· 5-axis cnc profile machining center
· Designed for economical and efficient machining of aluminium and thin-walled steel profiles
· All operations, such as routing, drilling, tapping, thread milling, notching and sawing, are performed while the
profile bar is stationary to protect the profile surfaces
· Composite angle cutting, drilling and milling can be performed on double-arc special-shaped materials, which
solves the processing problem of special-shaped materials for doors, windows and curtain walls
· 6-side machining. From below with an angle head (optional)
· Equipped with 8 tools+1 big saw blade alongside umbrella tool magazine allows fast machining and short tool
changing time, thus optimizing the machining cycles
· Auto clamp avoidance system avoids spindle collision during side processing, and at the same time meet the
cycle processing of various materials;
· The A-axis can process at any angle of ±92°, and the C-axis can process at any angle of ±230°
· Advanced German 3D map programming software and digital unmanned factory management software
interface are selected to realize paperless automatic programming operation(optional).
· High-precision grinding stable and durable gear rack and pinion,ball screw,linear guide ensures smooth and
accurate machining.
· Creative dual industrial operation system and windows operation system for convenient and more option
operation
· Electronic light curtain protection for operator's safety
· Two separate working zones enable machining in shuttle operation (optional)
· Convenient PC, USB ports and network connection
· Automatic Central Oil Lubrication System
· Protection Door
· Light Curtain Sensor
· 3-Color Warning Lamp
· Handle Wheel Remote Controller
· 5-axis controller
Options
· Shuttle operation for working on two sides
· Angle routing head for machining from below
· Automatic tool sensor and length measurement
· Auto Chips conveyor system
· Barcode scanner
· Label printer
· Tool holders
· Collet chuck
· Saw head
· Tools
